In fast-paced manufacturing and packaging lines, verifying the presence, quantity, and correctness of multiple SKUs or packets—regardless of their position in a frame—is a complex yet critical task. BT Print’s Position Invariant Counting System uses cutting-edge AI and machine vision technology to count, classify, and validate products of various brands, sizes, and arrangements, ensuring accurate bundling and packaging integrity every time.
Whether it’s biscuits, poly packs, rolls, or boxed SKUs, this system ensures that no carton or bundle leaves your line with missing, excess, or mismatched items.
How the System Works:
- As product bundles pass through the inspection zone, AI-powered object detection identifies individual packets, rolls, or cartons—regardless of their position or orientation.
- The system compares detected items against pre-defined SKU libraries built using deep learning models.
- It instantly flags and rejects any pack that has:
- Missing or extra units
- Incorrect brand or SKU
- Disrupted arrangement or overlap causing miscounts
- The position-invariant design ensures accuracy even with random layouts, rotations, or product overlaps.
Use Cases:
- Biscuit Multipacks
- Roll Packaging Verification
- Poly Pack Inspection
- Cartoning Systems with Mixed SKUs
- Bundling of FMCG Items
Key Features & Benefits:
- Position-Invariant Detection – Accurate counting regardless of item placement or angle
- Multi-SKU Capability – Differentiates and validates multiple product types in the same frame
- Real-Time Rejection – Automatically flags bundles with incorrect count or SKU mismatches
- High-Speed Processing – Designed for modern packaging lines with minimal latency
- Custom Brand Libraries – Easily trainable AI models for your unique SKUs
- Enhanced Productivity – Reduces the need for manual checking and downstream rework
- Comprehensive Analytics – Log rejection trends, count accuracy, and brand performance metrics
- Easy Integration – Compatible with existing conveyors and cartoning setups
Whether you're packing branded biscuits in poly bags, bundling rolls into family packs, or loading mixed SKUs into cartons, this system guarantees consistency, accuracy, and efficiency in your final packaging output.
