In high-speed beverage and bottling lines, manual inspection is no longer sufficient to ensure packaging accuracy and regulatory compliance. BT Print’s AI-based Bottle Counting and Sticker & Crown Detection System automates this critical stage by using advanced machine vision and deep learning algorithms to identify missing bottles, stickers (like excise labels), or crowns (caps) in real time.
This smart inspection module not only counts the number of bottles in a crate or case but also verifies the presence of mandatory excise stickers and properly sealed crowns on each bottle. The system is capable of detecting and analyzing all three components—bottle, sticker, and crown—simultaneously using trained AI models.
How the System Works:
- A high-speed industrial camera captures images of each crate or box as it passes along the conveyor.
- The AI algorithms detect each bottle, identify whether the sticker is present and correctly placed, and check if the crown is intact and properly sealed.
- If any bottle is missing, label is absent, or cap is faulty, the system automatically flags the issue and triggers a rejection mechanism to remove the defective box from the line.
Key Features & Benefits:
- Real-time bottle counting and label/crown verification at high speed
- Works with transparent, colored, or opaque bottles of different shapes and sizes
- AI-trained model can adapt to multiple SKU types, label variations, and cap designs
- Detects partial stickers, improper placement, or faded prints
- Compatible with both returnable and non-returnable glass or PET bottles
- Reduces manual labor and human error, increasing overall inspection accuracy
- Auto-rejection system prevents faulty packaging from reaching the next stage
- Ensures compliance with excise and packaging regulations, especially in liquor and beverage industries
- Generates reports for tracking defects, trends, and overall production efficiency
This solution is ideal for alcohol bottling plants, soft drink manufacturers, and dairy/juice packaging units that require a fail-proof inspection system to maintain brand reputation and regulatory standards.
At BT Print, we offer full system integration, training, and ongoing support, ensuring your line runs smoothly and compliantly.
