In modern bakery production, baking consistency and color uniformity are key indicators of quality. Overcooked or undercooked cakes not only impact taste and texture but can also damage brand trust. BT Print’s AI-powered Baking Color Inspection System ensures that every product meets precise color standards — automatically, and in real time.
What makes this system unique is its seamless integration with a Cloud-Based Integrated Quality Management System (IQMS), enabling data-driven decisions and live production insights through WebRTC-based video feeds and secure API integration.
How It Works:
- High-resolution cameras monitor the baking line continuously.
- AI models compare real-time color profiles of baked goods to trained “golden batch” standards.
- Products that fall outside the optimal baking range (too dark or too light) are flagged or rejected.
- All inspection data is uploaded to the cloud dashboard, accessible from any location.
Key Features & Benefits:
- Real-Time Color Detection - AI algorithms detect minor color variations, identifying underbaked or overbaked items with high accuracy.
- Cloud-Connected Insights Dashboard - Through IoT integration, inspection data is pushed to a live Insights Platform, enabling remote monitoring, batch tracking, and automated reporting.
- Integrated Quality Management System (IQMS) - Plant heads, quality control officers, and senior management can access data and real-time video feeds via WebRTC for live audits and intervention.
- Custom Color Standards - Train the system on specific baking recipes and visual expectations for different SKUs.
- Trend Reports & Batch Analytics - Generate historical data, compare color profiles batch-wise, and flag recurring quality deviations.
- Supports Diverse Bakery Lines - Ideal for cakes, cookies, breads, muffins, and pastries, where visual uniformity defines product acceptability.
This system not only enhances bakery line quality control, but also empowers management teams with remote insights and predictive analytics — transforming how industrial bakeries maintain brand quality.
